Airless effect
Airless packaging, whether bottles, cans or tubes, typically includes an airless pump dispensing system that has the advantages of ease of use and precise dosing. Airless packaging is also critical in preserving air sensitive formulations.
According to the transparent market research report, the global airless packaging market is expected to grow to 6.34 billion US dollars, and will grow at a compound annual growth rate of 5.5% by 2024. The cosmetics industry is playing a key role in the surge in demand, analysts said.
“For many HBA products, vacuum pump is a very advanced packaging option because it provides the best formulation protection and shelf stability while reducing excessive chemical storage,” said Marianna Cilauro, vice president of business development at APC Packaging. need.
Cilauro describes how an airless system using a piston mechanism inside the bottle works. “For each pump, the piston rises and pushes the product up, creating a vacuum when the product is dispensed. This vacuum can eliminate waste in two ways: the airless environment keeps the product more efficient and fresher than traditional packaging, and can also Easily extract every product."
Other types of airless systems use plastic bags inside bottles or cans to keep the product intact and completely airtight. Lumson is known for its bag technology. (See the supplier’s new airless tanks described below.)
According to the supplier, today, consumers are more aware of the benefits of the transformation of airless packaging and credit brand marketers. Curtis Altmann, director of marketing at Yonwoo / PKG, said: "More brands are choosing cylinders, so consumers are more aware of the convenience of airless dispensing. "We may end up losing the traditional behavior of immersing our fingers in a can of cream." He says.
Vonda Simon, CEO of SeaCliff Beauty, agrees. “If not properly protected, more brands realize that their formulas may dry out or become contaminated,” she said.
Suppliers continue to offer brands new airless packaging solutions. “Our engineers launched several innovative airless parts this year for all types of skin care products and make-up,” said Elise Kim, Account Manager at Nest-Filler.
Beauty products are becoming more and more advanced, packaging is keeping up, and airless distribution systems are constantly evolving. "We have seen progress in airless dispensing systems, such as dose accuracy and variable doses," Altmann said. “We also see multi-layer EBM airless containers quickly becoming an economical alternative to traditional piston airless systems,” he said.
Airless makes Clinique’s fresh pressing system work
Many different types of products benefit from airless dispensers, but skin care is a major category. Often, a certain ingredient in a recipe determines the need for an airless package.
Clinique recently introduced the Fresh Pressed 7-Day System, which includes a cleansing powder and a booster serum, the formulation of which relies on airless packaging. Clinique’s team chose an innovative dual-chamber vial and disposable packaging to protect Vitamin C, the main ingredient in the Fresh Pressed line.
“Over time, vitamin C naturally degrades and is most powerful when it is fresh,” said Janet Pardo, senior vice president of global product development at Clinique. “Clinique’s fresh pressing system uses pure and minimally processed vitamin C, with no additional additives – so it has a powerful effect,” she explains.
Clinique’s freshly-pressed daily booster with pure vitamin C is 10% packed in a small bottle that allows the vitamin C to be placed separately in a closed room, so it “gets fresh” with the push of a button, the brand said. The user presses the inner bulb of the vial twice to release the vitamin C powder into the emulsion. After shaking, remove the lid and apply the booster directly to the skin or mix with any moisturizer.
“Pure vitamin C 10% is the most effective in the first week,” Pardo said. “Once the product is activated, we recommend using it twice a day for a total of seven days. It can be used up to 14 days after activation, but due to the normal oxidation of vitamin C, the formulation may show discoloration and reduced efficacy,” she explained.
Most anti-aging products are the best choice for airless packaging
In addition to vitamin C, there are other ingredients in skin care products that are best preserved in airless packaging.
Begoun also pointed out that “all plant extracts, vitamins, antioxidants and other most advanced ingredients are broken down in the air, so once the cans are opened and air is allowed to enter, these important ingredients will begin to deteriorate.”
Biopelle said it chose an airless pump delivery system for its Tensage stem cell product line to protect its ingredients from degradation and oxidation. The range includes the Tensage Stem Cell Eye Cream as shown. The product is formulated using the company’s trademark Cellpro technology, which contains a signal protein that is only harvested from the eggs of Cryptomphalus aspersa snails. (Learn more about this collection and other skincare lines that use unexpected ingredients on BeautyPackaging.com).
“Our vacuum pump system will extend the life of the stem cell cream while providing the perfect dose from the first pump to the last pump,” said Jenell Chubb, Director of Operations at Biopelle.
Biopelle’s team chose design details to enhance the packaging and make it look more luxurious, including double-walled bottles, which made the brand look more upscale. Biopelle’s double-walled airless bottle is silver with a matte silver oversized cap and yellow accents. The bottle’s airless pump system uses an ergonomically designed actuator that is wide enough for the user’s fingers to be comfortably worn when dispensing the product.
APC Packaging offers a variety of double wall designs as an inventory. APC Packaging’s Cilauro commented that "double-walled walls allow bottles to bend and other shapes, while metallization and custom-made spray technology provide a high-end feel. Airless packaging has evolved from a basic shell to a luxury vessel."
Alastin Skincare uses peptides in its products to help support the skin’s production of new, healthy elastin and collagen. These products are formulated using Alastin’s trademark TriHex technology, which is what the brand calls the exclusive ingredients complex.
Alastin chose a double-walled bottle with an airless distribution system for many of its products, including its new Regenerative Skin Nectar, as shown. These bottles are white with a slender, shiny silver hat. Each product’s logo has a bright accent color with corresponding metal stripes that surround each hat near the bottom horizontally.
APC Packaging offers scentless, beautifully sized double-walled bottles of different sizes (as shown). The bottles have a slight curve that makes them easy to grasp.
Advanced design without gas tank, compact
The bottle is not the only option for airless packaging - the supplier offers an airless dispensing system with cans, clamps, tubes and more. “We offer a range of completely airtight options,” says Seacliff Beauty’s Simon. “Our vacuum packaging includes bottles, tubes, briquettes, cans and sticks,” she said.
Lumson’s new Envers airless tanks use the supplier’s airless bag technology to make them completely airtight. It is ideal for lotions and heavy creams. The can has an oversized lid that doubles as an actuator and locking mechanism. “Twist it open and reverse the lock,” explains Maria Nikolis, vice president of sales at Lumson USA. “It has a clean, modern, stylish look that is simple to use and hygienic,” she adds.
Lumson CEO Matteo Moretti added, “Envers is unique – unlike all other airless tanks.” Moretti explains that unlike Envers, there are other tankless tanks that dispense products from the center orifice because some recipes do not Ideally ’cake’, plugging the orifice. Envers can be maintained and assigned from any angle.
Airless compressors are ideal for make-up products that contain air-sensitive ingredients. These products usually provide some skin care benefits. Liquid - Powder formulations are first promoted by the K-beauty trend, usually using an airless package called cushion compression. Other types are designed to accommodate liquid foundation products, providing a modern design that is easy to transport while maintaining a hygienic mobile application.
The Nest-Filler team has found a way to improve the way a typical airless compressor works. Vendors say their new "Downward Airless Compact" or "DAC" is a "revolutionary design." Kim explained: "The main feature of our DAC is that it has both an airless and physical pressurization system and more functionality for high viscosity and low viscosity products."
The DAC is named after its working principle. The DAC is unique in that the piston is built into the compact plate. Instead of moving the piston up, each time it is used, the plate is lowered and the product is dispensed," Kim said. "With the change in piston positioning, the system is less prone to failure," she said.
The added benefit for users is knowing when the compact product is running low. After frequent use, the sheet moves downwards, indicating that the gap between the press block and the sheet is getting larger and larger. Kim added: "This little detail helps users know that compression is almost empty.
Mally Beauty chose an airless tube for its Perfect Prep Neutralizing Primer, an example of make-up that combines skin care benefits. Primer is a color-corrected hue that neutralizes tones, reds and veins while also reducing fine lines and wrinkles. The brand said the formula was designed to “make up to lock it in place”. The light liquid dries to perfection and durability.
Mally Beauty is a line of luxury cosmetics designed by celebrity makeup artist Mally Roncal, which was recently launched on Australia’s premier shopping channel TVSN.
Designed to assign challenging formulas
Some skin care formulations are not compatible with certain types of pump dispensers, but this is changing. More suppliers are improving the latest dispensing technology to offer more options to suit any product, even those that pose the biggest challenges.
“The airless pump system doesn’t have some of the limitations you might expect,” says Yonwoo/PKG’s Altmann. “The viscous emulsion of the airless system is more successful than the dip tube pump, and marketers are pushing the limits with higher viscosity products,” he said. According to rheology, an airless system can handle quite high viscosities," he explained.
To prevent problems with more viscous products, Altmann recommends using a pump with torque or rotary dispensing. “In rotary dispensing, the entire head is used instead of the traditional finger pump, so consumers can drive the product more easily,” he explains.
The challenge of an airless dispensing system includes a formulation containing beads. “These usually bring compatibility issues to the airless distributor,” Altmann said. However, Yonwoo / PKG offers a solution designed to showcase these types of recipes. The new airless pump from the supplier shown was developed specifically for this purpose. “Our airless system can dispense complete capsule beads without destroying it,” says Altmann.
According to the supplier, SeaCliff Beauty offers the brand the BeautiLock range, which is designed for “super sensitive” formulations. “Our BeautiLock is patent-pending sealed cans, compact and foundation bars are really airtight, and we have done tests to prove it,” Simon said.
Simon explained that the weight loss of solvent and water-based products packaged in BeautiLock packaging is less than 1%. “Other types of airtight packaging on the market today cannot achieve this goal,” she said.
The supplier’s BeautiLock airless compressor now offers a window option on the cover. “This feature allows consumers to see makeup colors without opening the compact. It is an ideal choice for mass-market brands that cannot open their products before purchase,” she said. ”
Innovative actuator design
Reshaping the appearance of the bottle seems to be an unrealistic goal, but the Fusion Packaging team has managed to achieve this with simple design elements. Fusion Packaging’s airless spray system, called MOD Reveal, features a newly designed actuator with many advantages.
Lesley Gadomski, business development officer at Fusion Packaging, explains, “It has a clear top window that can be customized in any translucent color – or opaque – a two-tone look, she said. This design feature can be used to distinguish between various types of skin care in the collection. The product, using different colors on the actuator. When left as a transparent window, it provides the added benefit of showing a specific makeup tone. "This is useful for foundations or concealers. Our 30ml bottle is perfect for make-up," adds Gadomski.
Transparent windows can also be used to highlight unusual product colors. “After the user presses the assignment, the color of the product will be displayed through the window when the actuator is filled,” Gadomski said. “Unexpected colors add surprises and provide a fun user experience. This is a different way of showing recipes,” she adds.
Gadomski said that this new package has generated a lot of interest, so we may see a brand use it for the product in the near future.
The trend of assembling airless packaging
The supplier said that the brand is demanding all types of airless packaging decoration technology, and there is no shortage of choices. Altmann said that the combination of metal spray and grading technology is a strong trend for Yonwoo / PKG. “We also see more gradient sprays for vacuum pumps of all colors, not metallization,” he said.
However, Kim said she saw more brand marketers choose the simple look of Nest-Filler. “Whether it’s monochrome, shiny metal or translucent effect, the brand chooses a simple design that uses one or two colors,” she said.
According to Simon, more customers of SeaCliff Beauty require unique colors and an all-metal look with vacuum metallization and hot stamping. “We also often hear the iridescent requirements to make the brand appeal to consumers. It is often required to complete the hot stamping, with the design of the brand artwork on the entire cover of the compact or can,” she explained.
Looking to the future: What are the needs?
As the demand for airless packaging continues to grow, so does the demand for more advanced solutions, including more intuitive and more practical designs. Product formulations will change over time, but suppliers are looking to ensure that airless packaging is still one step ahead.
What is the biggest demand now? “There is no tracheal system with a dispensing head,” says Altmann of Yonwoo/PKG. “This is the fastest growing category we have this year,” he said. “There is also a high demand for airless spray dispensers,” he added.
According to SeaCliff’s Simon, airless packaging is a "necessity" for many formulations on the market today, and she says demand for different types of airless solutions will continue to increase. "High performance products will continue to require high performance packaging," Simon said.
Professional Chinese Vacuum Pump Manufacturer and Vacuum Pump Supplier . Ningbo RUICHANG Commodity Packaging Co., Ltd . can provide you with high quality vacuum pump products. Our products are exported to Europe and Southeast Asia and are well received by customers. https://www.ruichangpacking.com
Airless packaging, whether bottles, cans or tubes, typically includes an airless pump dispensing system that has the advantages of ease of use and precise dosing. Airless packaging is also critical in preserving air sensitive formulations.
According to the transparent market research report, the global airless packaging market is expected to grow to 6.34 billion US dollars, and will grow at a compound annual growth rate of 5.5% by 2024. The cosmetics industry is playing a key role in the surge in demand, analysts said.
“For many HBA products, vacuum pump is a very advanced packaging option because it provides the best formulation protection and shelf stability while reducing excessive chemical storage,” said Marianna Cilauro, vice president of business development at APC Packaging. need.
Cilauro describes how an airless system using a piston mechanism inside the bottle works. “For each pump, the piston rises and pushes the product up, creating a vacuum when the product is dispensed. This vacuum can eliminate waste in two ways: the airless environment keeps the product more efficient and fresher than traditional packaging, and can also Easily extract every product."
Other types of airless systems use plastic bags inside bottles or cans to keep the product intact and completely airtight. Lumson is known for its bag technology. (See the supplier’s new airless tanks described below.)
According to the supplier, today, consumers are more aware of the benefits of the transformation of airless packaging and credit brand marketers. Curtis Altmann, director of marketing at Yonwoo / PKG, said: "More brands are choosing cylinders, so consumers are more aware of the convenience of airless dispensing. "We may end up losing the traditional behavior of immersing our fingers in a can of cream." He says.
Vonda Simon, CEO of SeaCliff Beauty, agrees. “If not properly protected, more brands realize that their formulas may dry out or become contaminated,” she said.
Suppliers continue to offer brands new airless packaging solutions. “Our engineers launched several innovative airless parts this year for all types of skin care products and make-up,” said Elise Kim, Account Manager at Nest-Filler.
Beauty products are becoming more and more advanced, packaging is keeping up, and airless distribution systems are constantly evolving. "We have seen progress in airless dispensing systems, such as dose accuracy and variable doses," Altmann said. “We also see multi-layer EBM airless containers quickly becoming an economical alternative to traditional piston airless systems,” he said.
Airless makes Clinique’s fresh pressing system work
Many different types of products benefit from airless dispensers, but skin care is a major category. Often, a certain ingredient in a recipe determines the need for an airless package.
Clinique recently introduced the Fresh Pressed 7-Day System, which includes a cleansing powder and a booster serum, the formulation of which relies on airless packaging. Clinique’s team chose an innovative dual-chamber vial and disposable packaging to protect Vitamin C, the main ingredient in the Fresh Pressed line.
“Over time, vitamin C naturally degrades and is most powerful when it is fresh,” said Janet Pardo, senior vice president of global product development at Clinique. “Clinique’s fresh pressing system uses pure and minimally processed vitamin C, with no additional additives – so it has a powerful effect,” she explains.
Clinique’s freshly-pressed daily booster with pure vitamin C is 10% packed in a small bottle that allows the vitamin C to be placed separately in a closed room, so it “gets fresh” with the push of a button, the brand said. The user presses the inner bulb of the vial twice to release the vitamin C powder into the emulsion. After shaking, remove the lid and apply the booster directly to the skin or mix with any moisturizer.
“Pure vitamin C 10% is the most effective in the first week,” Pardo said. “Once the product is activated, we recommend using it twice a day for a total of seven days. It can be used up to 14 days after activation, but due to the normal oxidation of vitamin C, the formulation may show discoloration and reduced efficacy,” she explained.
Most anti-aging products are the best choice for airless packaging
In addition to vitamin C, there are other ingredients in skin care products that are best preserved in airless packaging.
Begoun also pointed out that “all plant extracts, vitamins, antioxidants and other most advanced ingredients are broken down in the air, so once the cans are opened and air is allowed to enter, these important ingredients will begin to deteriorate.”
Biopelle said it chose an airless pump delivery system for its Tensage stem cell product line to protect its ingredients from degradation and oxidation. The range includes the Tensage Stem Cell Eye Cream as shown. The product is formulated using the company’s trademark Cellpro technology, which contains a signal protein that is only harvested from the eggs of Cryptomphalus aspersa snails. (Learn more about this collection and other skincare lines that use unexpected ingredients on BeautyPackaging.com).
“Our vacuum pump system will extend the life of the stem cell cream while providing the perfect dose from the first pump to the last pump,” said Jenell Chubb, Director of Operations at Biopelle.
Biopelle’s team chose design details to enhance the packaging and make it look more luxurious, including double-walled bottles, which made the brand look more upscale. Biopelle’s double-walled airless bottle is silver with a matte silver oversized cap and yellow accents. The bottle’s airless pump system uses an ergonomically designed actuator that is wide enough for the user’s fingers to be comfortably worn when dispensing the product.
APC Packaging offers a variety of double wall designs as an inventory. APC Packaging’s Cilauro commented that "double-walled walls allow bottles to bend and other shapes, while metallization and custom-made spray technology provide a high-end feel. Airless packaging has evolved from a basic shell to a luxury vessel."
Alastin Skincare uses peptides in its products to help support the skin’s production of new, healthy elastin and collagen. These products are formulated using Alastin’s trademark TriHex technology, which is what the brand calls the exclusive ingredients complex.
Alastin chose a double-walled bottle with an airless distribution system for many of its products, including its new Regenerative Skin Nectar, as shown. These bottles are white with a slender, shiny silver hat. Each product’s logo has a bright accent color with corresponding metal stripes that surround each hat near the bottom horizontally.
APC Packaging offers scentless, beautifully sized double-walled bottles of different sizes (as shown). The bottles have a slight curve that makes them easy to grasp.
Advanced design without gas tank, compact
The bottle is not the only option for airless packaging - the supplier offers an airless dispensing system with cans, clamps, tubes and more. “We offer a range of completely airtight options,” says Seacliff Beauty’s Simon. “Our vacuum packaging includes bottles, tubes, briquettes, cans and sticks,” she said.
Lumson’s new Envers airless tanks use the supplier’s airless bag technology to make them completely airtight. It is ideal for lotions and heavy creams. The can has an oversized lid that doubles as an actuator and locking mechanism. “Twist it open and reverse the lock,” explains Maria Nikolis, vice president of sales at Lumson USA. “It has a clean, modern, stylish look that is simple to use and hygienic,” she adds.
Lumson CEO Matteo Moretti added, “Envers is unique – unlike all other airless tanks.” Moretti explains that unlike Envers, there are other tankless tanks that dispense products from the center orifice because some recipes do not Ideally ’cake’, plugging the orifice. Envers can be maintained and assigned from any angle.
Airless compressors are ideal for make-up products that contain air-sensitive ingredients. These products usually provide some skin care benefits. Liquid - Powder formulations are first promoted by the K-beauty trend, usually using an airless package called cushion compression. Other types are designed to accommodate liquid foundation products, providing a modern design that is easy to transport while maintaining a hygienic mobile application.
The Nest-Filler team has found a way to improve the way a typical airless compressor works. Vendors say their new "Downward Airless Compact" or "DAC" is a "revolutionary design." Kim explained: "The main feature of our DAC is that it has both an airless and physical pressurization system and more functionality for high viscosity and low viscosity products."
The DAC is named after its working principle. The DAC is unique in that the piston is built into the compact plate. Instead of moving the piston up, each time it is used, the plate is lowered and the product is dispensed," Kim said. "With the change in piston positioning, the system is less prone to failure," she said.
The added benefit for users is knowing when the compact product is running low. After frequent use, the sheet moves downwards, indicating that the gap between the press block and the sheet is getting larger and larger. Kim added: "This little detail helps users know that compression is almost empty.
Mally Beauty chose an airless tube for its Perfect Prep Neutralizing Primer, an example of make-up that combines skin care benefits. Primer is a color-corrected hue that neutralizes tones, reds and veins while also reducing fine lines and wrinkles. The brand said the formula was designed to “make up to lock it in place”. The light liquid dries to perfection and durability.
Mally Beauty is a line of luxury cosmetics designed by celebrity makeup artist Mally Roncal, which was recently launched on Australia’s premier shopping channel TVSN.
Designed to assign challenging formulas
Some skin care formulations are not compatible with certain types of pump dispensers, but this is changing. More suppliers are improving the latest dispensing technology to offer more options to suit any product, even those that pose the biggest challenges.
“The airless pump system doesn’t have some of the limitations you might expect,” says Yonwoo/PKG’s Altmann. “The viscous emulsion of the airless system is more successful than the dip tube pump, and marketers are pushing the limits with higher viscosity products,” he said. According to rheology, an airless system can handle quite high viscosities," he explained.
To prevent problems with more viscous products, Altmann recommends using a pump with torque or rotary dispensing. “In rotary dispensing, the entire head is used instead of the traditional finger pump, so consumers can drive the product more easily,” he explains.
The challenge of an airless dispensing system includes a formulation containing beads. “These usually bring compatibility issues to the airless distributor,” Altmann said. However, Yonwoo / PKG offers a solution designed to showcase these types of recipes. The new airless pump from the supplier shown was developed specifically for this purpose. “Our airless system can dispense complete capsule beads without destroying it,” says Altmann.
According to the supplier, SeaCliff Beauty offers the brand the BeautiLock range, which is designed for “super sensitive” formulations. “Our BeautiLock is patent-pending sealed cans, compact and foundation bars are really airtight, and we have done tests to prove it,” Simon said.
Simon explained that the weight loss of solvent and water-based products packaged in BeautiLock packaging is less than 1%. “Other types of airtight packaging on the market today cannot achieve this goal,” she said.
The supplier’s BeautiLock airless compressor now offers a window option on the cover. “This feature allows consumers to see makeup colors without opening the compact. It is an ideal choice for mass-market brands that cannot open their products before purchase,” she said. ”
Innovative actuator design
Reshaping the appearance of the bottle seems to be an unrealistic goal, but the Fusion Packaging team has managed to achieve this with simple design elements. Fusion Packaging’s airless spray system, called MOD Reveal, features a newly designed actuator with many advantages.
Lesley Gadomski, business development officer at Fusion Packaging, explains, “It has a clear top window that can be customized in any translucent color – or opaque – a two-tone look, she said. This design feature can be used to distinguish between various types of skin care in the collection. The product, using different colors on the actuator. When left as a transparent window, it provides the added benefit of showing a specific makeup tone. "This is useful for foundations or concealers. Our 30ml bottle is perfect for make-up," adds Gadomski.
Transparent windows can also be used to highlight unusual product colors. “After the user presses the assignment, the color of the product will be displayed through the window when the actuator is filled,” Gadomski said. “Unexpected colors add surprises and provide a fun user experience. This is a different way of showing recipes,” she adds.
Gadomski said that this new package has generated a lot of interest, so we may see a brand use it for the product in the near future.
The trend of assembling airless packaging
The supplier said that the brand is demanding all types of airless packaging decoration technology, and there is no shortage of choices. Altmann said that the combination of metal spray and grading technology is a strong trend for Yonwoo / PKG. “We also see more gradient sprays for vacuum pumps of all colors, not metallization,” he said.
However, Kim said she saw more brand marketers choose the simple look of Nest-Filler. “Whether it’s monochrome, shiny metal or translucent effect, the brand chooses a simple design that uses one or two colors,” she said.
According to Simon, more customers of SeaCliff Beauty require unique colors and an all-metal look with vacuum metallization and hot stamping. “We also often hear the iridescent requirements to make the brand appeal to consumers. It is often required to complete the hot stamping, with the design of the brand artwork on the entire cover of the compact or can,” she explained.
Looking to the future: What are the needs?
As the demand for airless packaging continues to grow, so does the demand for more advanced solutions, including more intuitive and more practical designs. Product formulations will change over time, but suppliers are looking to ensure that airless packaging is still one step ahead.
What is the biggest demand now? “There is no tracheal system with a dispensing head,” says Altmann of Yonwoo/PKG. “This is the fastest growing category we have this year,” he said. “There is also a high demand for airless spray dispensers,” he added.
According to SeaCliff’s Simon, airless packaging is a "necessity" for many formulations on the market today, and she says demand for different types of airless solutions will continue to increase. "High performance products will continue to require high performance packaging," Simon said.
Professional Chinese Vacuum Pump Manufacturer and Vacuum Pump Supplier . Ningbo RUICHANG Commodity Packaging Co., Ltd . can provide you with high quality vacuum pump products. Our products are exported to Europe and Southeast Asia and are well received by customers. https://www.ruichangpacking.com
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