4 Stages Of PP Bottle Blow Molding
2019年10月10日The molding parameters of each stage are analyzed from the PP Bottle blow molding process. We can divide the PP bottle blow molding process into four stages:
(1) Forming stage The transport, melting, kneading, and pumping of the polymer in the extruder are the formation stages of the parison. At this stage, the main process parameters affecting the wall thickness distribution are:
1 material molecular weight distribution, average molecular weight;
2Blowing machine temperature control system and screw speed, wherein the temperature control system includes hopper temperature, barrel 1 zone, 2 zone, zone 3, zone 4 temperature, flange temperature, and storage die 1 zone, 2 zone, Temperature in Zone 3 and Zone 4.
(2) The parison blanking stage is extruded from the gap between the lip and the core into a blanking stage. At this time, the two phenomena of the parison release expansion and the parison vertical extension affect the parison molding. The main process parameters affecting the wall thickness distribution are the die diameter and wall thickness control system of the blow molding machine, wherein the control system includes an axial wall thickness control system and a circumferential wall thickness control system to adjust the gap between the die lip and the core.
(3) Pre-blowing stage of parison In order to avoid the contact and adhesion of the inner surface of the parison and improve the uniformity of the wall thickness of the product, the parison should be pre-inflated. In the pre-blowing stage of the parison, the inside of the parison is jetted into the parison to protect the parison and reduce its vertical extension. At this stage, the main process parameters affecting the wall thickness distribution are: pre-blowing pressure and pre-blowing time.
(4) The high pressure blowing of the parison in the high pressure blowing stage of the parison is made to adhere to the mold cavity to realize the plastic molding stage of the product. At this stage, the influence of the product molding is that the parison is subjected to high pressure inflation and deformation, and the parison and the cavity are in contact with each other. The main process parameters affecting the wall thickness distribution are: material shrinkage rate, blowing pressure, time, mold material, structure, mold exhaust system and mold cooling system, such as cooling water channel distribution, cooling water inlet temperature. Although there are many factors affecting the quality of blow molded products, when the production conditions and product requirements are determined, adjusting the blow molding process parameters can effectively improve the quality of the products. Optimized process parameters can increase production efficiency, reduce raw material consumption, and optimize product performance.
Pay attention to Ningbo RUICHANG Commodity Packaging CO , Ltd to learn more about the packaging and technical information of high quality plastic bottles: https://www.ruichangpacking.com
(1) Forming stage The transport, melting, kneading, and pumping of the polymer in the extruder are the formation stages of the parison. At this stage, the main process parameters affecting the wall thickness distribution are:
1 material molecular weight distribution, average molecular weight;
2Blowing machine temperature control system and screw speed, wherein the temperature control system includes hopper temperature, barrel 1 zone, 2 zone, zone 3, zone 4 temperature, flange temperature, and storage die 1 zone, 2 zone, Temperature in Zone 3 and Zone 4.
(2) The parison blanking stage is extruded from the gap between the lip and the core into a blanking stage. At this time, the two phenomena of the parison release expansion and the parison vertical extension affect the parison molding. The main process parameters affecting the wall thickness distribution are the die diameter and wall thickness control system of the blow molding machine, wherein the control system includes an axial wall thickness control system and a circumferential wall thickness control system to adjust the gap between the die lip and the core.
(3) Pre-blowing stage of parison In order to avoid the contact and adhesion of the inner surface of the parison and improve the uniformity of the wall thickness of the product, the parison should be pre-inflated. In the pre-blowing stage of the parison, the inside of the parison is jetted into the parison to protect the parison and reduce its vertical extension. At this stage, the main process parameters affecting the wall thickness distribution are: pre-blowing pressure and pre-blowing time.
(4) The high pressure blowing of the parison in the high pressure blowing stage of the parison is made to adhere to the mold cavity to realize the plastic molding stage of the product. At this stage, the influence of the product molding is that the parison is subjected to high pressure inflation and deformation, and the parison and the cavity are in contact with each other. The main process parameters affecting the wall thickness distribution are: material shrinkage rate, blowing pressure, time, mold material, structure, mold exhaust system and mold cooling system, such as cooling water channel distribution, cooling water inlet temperature. Although there are many factors affecting the quality of blow molded products, when the production conditions and product requirements are determined, adjusting the blow molding process parameters can effectively improve the quality of the products. Optimized process parameters can increase production efficiency, reduce raw material consumption, and optimize product performance.
Pay attention to Ningbo RUICHANG Commodity Packaging CO , Ltd to learn more about the packaging and technical information of high quality plastic bottles: https://www.ruichangpacking.com
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